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Re: questions on building an S&G large cockpit boat
By:Mark Kanzler
Date: 8/3/1998, 11:37 am
In Response To: questions on building an S&G large cockpit boat (arnold banner)

I'd recommend Chris Kulczycki's book the Kayak Shop. You can get it from CLC or through Amazon.com. It shows and open cockpit boat and gives some detail on the deck beams. Very well worth the $25 to minimize frustration. Even gives enough data to build a boat (offsets) if you're courageous.

> I'd like some advice on building a stitch and glue version of
> my fabric covered kayak. It's an old Folbot Glider, 14.5' long, 37"
> beam, with a 112" by 28" cockpit (it's worked great for
> 1 or 2 with gear, in comfort, in protected waters, for the past 27
> years). With frame and stringer construction, it weighs about 60 pounds.
> I'm interested in building a replacement that would be tougher (less
> likely to be cut on rocks or shell bars), and significantly lighter,
> say 40 to 45 pounds.

> I've not found a pattern - or commercially available boat - that
> fits the bill, so I'm looking at using the "facets" between
> stringers on my old boat as patterns for plywood panels. The very
> large cockpit means that the decking would not give great structural
> support, so perhaps I need some frames or open "bulkheads",
> to also serve as seat backs.

> Questions: Do I need frames in a stitch and glue boat; how do
> I figure out where and how many?

> How thick must the plywood be; does 3 or 4 mm make sense?

> Do I glass both inside and out; what weight cloth?

> Do builders use just epoxy and glass, or is polyester resin used
> with glass for some purposes?

> I'll appreciate any advice with this project.

> AB

Messages In This Thread

questions on building an S&G large cockpit boat
arnold banner -- 8/2/1998, 9:05 pm
Re: questions on building an S&G large cockpit boat
Mark Kanzler -- 8/3/1998, 11:37 am
Re: questions on building an S&G large cockpit boat
Rick C. -- 8/3/1998, 1:47 am